DINY GUSTINI, 143010295 and CHEVY HERLI SUMERLI, DS and Edi Gunadi, DS (2017) Usulan Penerapan Total Productive Maintenance Untuk Mengurangi Downtime Mesin Wrapping Di PT. Sanbe Farma Unit III. Skripsi(S1) thesis, Fakultas Teknik.
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Abstract
PT. Sanbe Farma Unit III is an pharmaceutical company produces infusion as one of its product. In the process of packaging Flipped-off (FO) type of infusion, there is wrapping process done by wrapping machine. At this process is expected no defect product.. However, in fact defect product is still exist. In March to May 2016 total reject products in a row are 1204 bags, 1357 bags, and 960 bags. It happened because wrapping machine is often experienced breakdown. Based of those problems above, observation is done to find the biggest loss factor of the wrapping machine, measuring overall wrapping machine effectiveness, and to do an improvement that will decrease downtime of wrapping machine. Problem solving is done by measuring Six Big Losses and use pareto diagram to find the biggest loss factor. Fishbone diagram is also used to find factors that affect the biggest loss factor. Next step is measuring Overall Equipment Effectiveness (OEE) of wrapping machine. To measure OEE, the calculation of Availability, Performace Efficiency, and Quality rate are needed first. Then those values is compared with the world standard of each value. Based on this whole observation, there are two biggest loss factors, they are reduced speed and idling and minor stoppages. These loss factors influenced the value of Performance Efficiency which is lower than the world standard, based on the measurement that had been done. The calculation result shows that OEE value of wrapping machine from March to May 2016 are still under the standard, i.e. 82,08%, 78,75%, and 77,65%. The low OEE value is affected by Performance Efficiency value which is also under the world standard. Considering the main goals of Total Productive Maintenance (TPM) which are zero defect, zero breakdown, and zero accident, full implementation of TPM can be the proper solution to decrease downtime of wrapping machine and also help to increase productivity of all departments involved in PT. Sanbe Farma Unit III. Keywords : TPM, OEE, wrapping machine, six big losses
| Item Type: | Thesis (Skripsi(S1)) |
|---|---|
| Subjects: | S1-Skripsi |
| Divisions: | Fakultas Teknik > Teknik Industri 2017 |
| Depositing User: | Irwan Kustiawan |
| Date Deposited: | 04 Feb 2017 06:18 |
| Last Modified: | 04 Feb 2017 06:18 |
| URI: | http://repository.unpas.ac.id/id/eprint/26567 |
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